Microassembly

The use of microsystems requires an interface between the macroscopic world / the user and the microsystem. Many microsystems demand special assembly techniques in order to reach high precisson on the one hand and on the other hand often a special handling to guarentee the functionality of the microsystem.
 
Microtechnical plugging system
  Micro plugging system
 
This plugging system has been realized for the assembly of two different micro parts which could not be glued together. The tolerance of the assembly was less than 5 µm.
 
The smalles burr puzzle of the world
  Micro burr puzzle Parts of the burr puzzle
 
Our burr puzzle consists of six single parts which have to be assembled in a specific order. The parts are microtechnically fabricated of metal with the help of a photoresist with a high aspect ratio. The length of each single part is 600 µm and the cross sectional area is 100 µm * 100 µm.

Assembly intstructions for the burr puzzle!
 
Optical probe assembled on a glass fibre
  Microassembled optical probe
 
This example of a micro assembly shows a probe for nearfield scanning optical microscopy. The probe is manufactured in high numbers on wafer level. The probe is fabricated on a circular membrane attached to two arms with potential break points bridging an aperture in the silicon wafer. The next step is the assembly of the probe onto the end face of a mono mode glas fibre. This is been done by semi automatic alignment of the glas fibre below the probe. A Laser beam is coupled into the fibre and the light intensity passing the probe is maximized by horizontal positioning of the glas fibre.